Support: Facility handbook, SOP library, operator training & 365-day expert support
Scalable path: Pilot (5 MT/day) to 100MT/day commercial scale facilities
Throughput Options
Pilot line: 5 MT input per day
Commercial lines: 20, 35, or 50 MT input per day
Scale: Add lines in parallel to expand capacity
Typical outputs per commercial line
Wet larvae: 3,000 to 8,000 kg per day
Frass: 5,000 to 13,000 kg per day
By design: Consistent, automated rearing and harvest with minimal operator touch time
Footprint and layout
Reference layout: W40 m x L80 m x H8 m per 20–50 MT line
Zoning: Feedstock prep, nursery, grow, harvest, and post-harvest separated for biosecurity and clean flows
Flexible siting: Greenfield new build or retrofit into existing sheds
What you get
Integrated processing line: Feedstock prep, dosing, climate-controlled nursery and grow, automated harvest, dewatering, and post-harvest staging
Automation & handling: Tray logistics, lifting, and continuous flow retrieval designed for high density with low labor
Climate & ventilation: Intelligent control to maintain stable microclimates in dense vertical layouts
Controls & software: Operator UI with SOP prompts, production dashboards, and data logging
Breeding options: Containerised Breeder Unit or on-site integrated breeding hall
Commissioning & training: On-site startup, operator training, and handover to steady state
Documentation & support: Facility handbook, SOP library, and 365-day expert support
HACCP Ready
Utilities and services
Power: Sized to line capacity with efficiency options
Water: Process and wash-down circuits with recycling options
Drainage: Hygienic floor gradients, collection sumps, and solids capture
Connectivity: Local control with remote support capability
Safety, quality, and compliance
HACCP-ready process flow with clean-dirty separation
Biosecurity provisions for ingress, egress, and waste handling
Design for approvals aligned to local environmental and building codes
Delivery model & Upgrade
Delivery model
Definition: Site survey, throughput target, and utility confirmation
Configuration: Select line size, breeding option, and any upgrades
Fabrication: Off-site build of modules for rapid install
Install & commission: Mechanical, electrical, controls, and operator training
Ramp: Stabilise production with FlyFarm support
Upgrade options
Purification hall integration
Enhanced reporting and API integrations
Post-processing add-ons for oil, meal, and frass finishing
Why choose FlyFarm
Proven in the field: 3+ years of operational data across pilot and commercial systems
Trusted globally: Partnerships with leading processors and integrators worldwide
Experienced team: Specialists in BSF automation, breeding, and climate control
Lower risk: Standardised design, full SOPs, and continuous expert support
Faster to scale: Modular system architecture for rapid deployment and expansion
Next step Tell us your waste stream, target throughput, and site location. We will configure a line, confirm utilities and footprint, and provide a firm proposal with timeline and budget.
