BSF Small-Scale Commercial System | 10MT/day Waste Bioconversion

Post Harvest

BSF Production – 10MT Pilot System

Technical Specifications

  • Throughput: 10 MT organic waste bioconversion per day
  • Building requirement: W15m × L30m × H6m

System modules:

  • Feedstock preparation
  • Automated rearing system
  • Harvest & post-harvest line

Outputs:

  • 1,600–1,800 kg wet larvae per day
  • 2,600–2,800 kg wet frass per day
  • Comes with Production Handbook and Standard Operating Procedures
  • 365-day technical support included

Benefits

  • Commercial-scale pilot – designed to validate 10MT/day BSF production
  • Breeding separate – focused on rearing and production performance
  • Automation-first design – reduces human labour and operational risks
  • Low staffing requirement – only 2 full-time operators needed
  • Reliable outputs of larvae and frass for feed and soil applications
  • Streamlined, standardised operations with handbook and SOPs
  • Scalable foundation – proven pilot format ready for expansion to 20–100 MT/day systems

BSF Harvest & Post-Harvest System

Technical Specifications

  • Harvested material handling machinery
  • Dual-process larvae / frass separators for efficient output handling
  • IoT-connected harvest scales with real-time data capture
  • Microwave larvae drier – inline or batch options
  • Output: 7,000–8,000 kg dried larvae per day
  • Batch dry rendering oil press (optional) for added value extraction
  • Frass bagging equipment for streamlined storage and distribution
  • Post-Harvest Protocols & Guidance Handbook
  • Standard Operating Procedures (SOPs) for BSF post-harvest operations
  • Integrated with FLYFARM CLOUD for automated batch FCR (Feed Conversion Ratio) analysis

Benefits

  • High-volume throughput – processes up to 8 MT of dried larvae daily
  • Efficient separation and drying ensures product quality and consistency
  • Optional oil pressing unlocks additional revenue streams
  • Low labour requirement – only 1 full-time operator for pilot-scale rearing & post-harvest
  • IoT data integration – harvest metrics automatically captured for analysis
  • Frass bagging ready for sale or distribution as a soil amendment
  • Cloud-based performance insights – optimise yields with FLYFARM CLOUD
  • Comprehensive support – SOPs and guidance handbook included

10MT Pilot System Enquiry

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