BSF Integrated Pilot System | 5MT/day Waste Bioconversion

FlyFarm Rearing FlyFarm Post Harvest

Integrated BSF Breeding & Production – 5MT Pilot System

Technical Specifications

  • Throughput: 5 MT organic waste bioconversion per day
  • Building requirement: W15m × L30m × H6m
  • Integrated modules:
  • Egg Production Chamber
  • Hatchery & Nursery
  • Feedstock preparation
  • Automated rearing system
  • Harvest & post-harvest line

Outputs:

  • 800–900 kg wet larvae per day
  • 1,200–1,300 kg wet frass per day
  • Comes with Breeding & Production Handbook and Standard Operating Procedures
  • 365-day technical support included

Benefits

  • Complete pilot facility – breeding, rearing, and harvest in a single system
  • Automation-first design – reduces human error and labour needs
  • Low labour requirement – only 2 full-time operators for a 5MT/day pilot
  • Reliable, scalable outputs of larvae and frass
  • Streamlined workflows from feedstock preparation to harvest
  • Standardised training and support with handbooks, SOPs, and year-round assistance
  • Ideal for commercial validation before scaling to 20–100 MT/day operations

BSF Rearing - Feedstock, Feeding, Dosing, Tray Handling

Technical Specifications

  • Designed for efficient Black Soldier Fly larvae fattening and grow-out
  • Throughput: 5 MT organic waste bioconversion per day
  • Waste feedstock preparation machinery
  • Automated neonate doser for consistent stocking
  • Automated feeding system
  • Robotic tracked tray storage and retrieval system
  • Robotic harvest and tray handling machinery
  • Tray washing machinery for biosecurity and efficiency
  • Climatic sensor & ventilation/AC control system
  • Gas monitoring: NH₃, CO₂, N₂O, CH₄

Outputs:

  • 1,000–1,200 kg wet larvae per day
  • 3,000–3,500 kg wet frass per day
  • Comes with Rearing Protocols & Guidance Handbook
  • Includes Standard Operating Procedures (SOPs) for BSF rearing
  • Fully integrated with FLYFARMOS software for total automation

Benefits

  • High-volume waste processing – 5 MT/day capacity for scalable operations
  • Consistent production of larvae and frass as valuable outputs
  • Low labour requirement – only 2 full-time machinery operators needed
  • Automation-first design reduces manual handling and improves biosecurity
  • Robotic efficiency in feeding, harvesting, and tray management
  • Climate and gas monitoring ensures optimal larvae health and productivity
  • Standardised protocols simplify training and operational consistency
  • End-to-end software integration with FLYFARMOS for smart, data-driven control

BSF Harvest & Post-Harvest System

Technical Specifications

  • Harvested material handling machinery
  • Dual-process larvae / frass separators for efficient output separation
  • IoT-connected harvest scales for real-time data capture
  • Inline or batch microwave larvae drier
  • Output: 800 kg wet frass per day
  • Frass bagging equipment for easy storage and transport
  • Post-Harvest Protocols & Guidance Handbook included
  • Standard Operating Procedures (SOPs) for BSF post-harvest operations
  • Integrated with FLYFARM CLOUD for automated batch FCR (Feed Conversion Ratio) analysis

Benefits

  • Efficient separation of larvae and frass to maximise output value
  • IoT-enabled scales provide accurate, real-time harvest data
  • Microwave drying option – flexible inline or batch systems for larvae preservation
  • Streamlined frass management – bagging equipment ready for distribution
  • Low labour requirement – only 1 full-time operator needed for pilot-scale post-harvest
  • Smart integration with FlyFarm Cloud for data-driven performance analysis
  • Standardised protocols ensure consistency, hygiene, and product quality
  • Scalable design supports pilot operations through to commercial deployment

5MT Pilot System Enquiry

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